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Quaife 6-Speed Synchromesh Gearkit for 02A/02J Transmissions

This fantastic gearkit was developed by Quaife in conjunction with Autotech for the 02A & 02J transaxles.  Once reserved for elite "supercars", this synchromesh 6-speed conversion will transform your VW and make spirited driving a real pleasure.  When the ratios are this close together, it's easier to stay in the powerband, giving you on-demand acceleration and more usable power.  Performance VW Magazine wrote, "It's like gaining an extra 40 bhp."

Each Quaife 6-speed kit includes a new HD mainshaft;  all main & counter gears including reverse, 5th gear operating lever extension, and an aluminum end cover to house 6th gear.  All standard synchros, bearings, and ring & pinion are retained in the standard transmission casing for a factory type installation.  Unlike some other 6-speed conversions (which are really just a 6th gear add-on), Quaife gives you all 6 gears and a new mainshaft.  The advantage is stronger gears with optimized ratios for better performance.

Our tech department can recommend a final drive ratio (your original or a new ratio) that is best suited for your car and your driving style.  This kit fits 5-speed 02A & 02J transaxles found in all Corrados, Mk3 Golf/Jetta VR6's, B3/B4 Passats, and Mk4 Golf, Jetta, and New Beetle models.

Note:  2001> models will require some additional parts to convert the 1-2 synchro hub to 1-piece synchros.  Contact us for details.

Description	Part Number	Price	Order Online
Quaife 6-Speed Gearkit, 02A / 02J	10.310.210	$4,595.00	Add to Basket

Quaife 6-Speed Dog-Engagement Gearkit for 02A/02J Transmissions

Because it does away with the conventional synchromesh, the dog engagement gearkit is built strictly for racing purposes only.  The ability to upshift without a clutch, and the faster shift that dog engagement can provide, can lop chunks of precious time off each lap or stage.  The high-strength, semi-helical gears run on needle rollers on enlarged, HD shafts.  It comes complete with the following:  mainshaft, main and counter gears, dog rings, ring & pinion, end cover, and required linkage parts.  Available with a choice of two 5th and 6th ratios, and your choice of four different final drive ratios.

Gear	Input	Output	Ratio	Rev Drop @ 7k RPM Shift
1	12	29	2.417	-
2	14	27	1.929	1413 RPM
3	18	27	1.500	1557 RPM
4	20	24	1.200	1400 RPM
5	23	22	0.956	1423 RPM
6	25	20	0.800	1142 RPM
5 (alt)	22	23	1.045	904 RPM
6 (alt)	23	21	0.913	884 RPM

Final Drive Ratios for Dog-Engagement 02A/02J Gearkit
3.923	4.167	4.636	5.091

Gearkit with 0.956 5th Gear & 0.800 6th Gear:

Description	Part Number	Price	Order Online
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 3.923 FD	10.310.220A	$6,795.00	Add to Basket
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 4.167 FD	10.310.220B	6,795.00	Add to Basket
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 4.636 FD	10.310.220C	6,795.00	Add to Basket
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 5.091 FD	10.310.220D	6,795.00	Add to Basket

Gearkit with 1.045 5th Gear & 0.913 6th Gear:

Description	Part Number	Price	Order Online
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 3.923 FD	10.310.221A	$6,495.00	Add to Basket
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 4.167 FD	10.310.221B	6,495.00	Add to Basket
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 4.636 FD	10.310.221C	6,495.00	Add to Basket
Quaife 6-Speed Dog-Engagement Gearkit, 02A/02J 5.091 FD	10.310.221D	6,495.00	Add to Basket

Quaife Selector Shaft Support for 02J Transmissions

A heavy-duty replacement for the original cast piece, this CNC machined steel support bushing for the bottom of the selector shaft in 02J boxes reduces the likelihood of failure in race conditions. There are two sizes available, for use with either 15mm or 16mm shafts. Verify the size required before ordering. Simple bolt-in installation.

Description	Part Number	Price	Order Online
Quaife HD Shaft Support, 15mm	10.310.220.133	$139.00	Add to Basket
Quaife HD Shaft Support, 16mm	10.310.220.134	139.00	Add to Basket

Quaife 6-Speed Dog-Engagement Gearkit for 02M Transmissions

Now available for the 3-shaft 6-speed gearboxes for late Mk4 chassis VWs. This gearkit fits both 2WD and 4Motion applications. It features high strength semi-helical, close-ratio gears, and final drives are included.

Description	Part Number	Price	Order Online
Quaife 6-Speed Dog-Engagement Gearkit, 02M Race	10.310.230A	$6,695.00	Add to Basket
Quaife 6-Speed Dog-Engagement Gearkit, 02M Rally	10.310.230B	6,695.00	Add to Basket

Silkolene® Silktran SYN5 75W/90 Gear Oil

Silkolene produces some of the finest performance lubricants available anywhere. Silkolene Silktran SYN5 75W/90 Gear Oil is a fully synthetic high-performance gear oil designed for use in manual transmissions. Silkolene SYN5 utilizes the latest and most thermally stable components available and meets the most stringent gear oil performance criteria. Meets both GL4 synchromesh and GL5 specifications. Highly recommended by Quaife Engineering Ltd. and is suitable for all type of driving conditions, including racing. 2 liters are recommended for transmission fluid replacement.

Description	Part Number	Price	Order Online
SYN5 75W/90 gear oil, 1 liter	99.350.0266	$29.95	Add to Basket

Although the condition of the original gearbox will ultimately determine what actually needs to be replaced when performing a 6-speed conversion, you should consider any part for replacement just as if you were doing a standard 5-speed rebuild. However, things such as a complete gasket set, the 2nd gear synchro ring (the one that takes the brunt of hard driving), and new mainshaft bearings are just about a sure thing. www.autotechparts.com can supply most replacement parts you may need.